Policy |
Commitment |
Division |
Resources Invested |
Grievance Mechanism |
Goals |
Actions |
Other Practices |
|
Occupational Safety and Health, Environmental Protection and Energy Policy |
Initiative and Compliance |
Occupational Safety & Health Division |
• Occupational Safety Officer |
• Employee suggestion mailbox |
• Zero fines |
• Various management plans and implement the EHS month |
• Regularly track the implementation of the management policy, and when necessary, propose necessary PDCA improvement measures to ensure that the goals set by the management policy can be achieved on time. |
Occupational Safety, Health and Environmental Resources Policy
1. To comply with legal, customers’ requirements and other requirements. To build a Safe, Healthy
and Environmental protection, energy conservation working environment.
2. All managers are committed to implement and improve daily occupational safety and health,
environmental, energy, water resources, resources management. Providing safe and healthy working
conditions. Educate all workers and relevant stakeholders the mutual responsibilities of
occupational safety, health improvement shall not be delayed and treasuring energy, natural
resources.
3. Workers, workers’ representatives and relevant stakeholders have sufficient time and adequate
resources to consult and participate in the operation of the occupational safety and health,
environmental, energy, water resources, resources management system in order to achieve the purpose
of full participation.
4. Practice continuous improvement. To prevent pollution, injury and health factors caused by
operation. To achieve sustainable environmental protection, eliminate hazards and reduce
occupational safety and health risks, and support water resources management and green
procurement.
5. Voluntarily enforce GHG (Green House Gas) inventory audit, control, and reduction. Promote
material reduction, recycling and reuse. Setting energy targets, regular self-assessment.
6. Establish and provide sufficient resources to maintain the management and operation systems for
occupational safety and health, environmental, energy, water resources, resources, to enhance those
performance and objective management.
7. Open to the public.
A comprehensive Occupational Health and Safety Management mechanism is built on the spirit of self-management and systematic actions. Therefore, we actively introduced the ISO 45001 and TOSHMS Occupational Health and Safety Management System at each of our plants, and implemented the spirit of PDCA continuous improvement through the e-management interface to enhance the effectiveness of the management system.
2022 Implementation and Results
Taiwan
• 100% obtained ISO 45001:2018 certification, and regularly verified by a third-party certification
agency every year
• According to the CNS 45001:2018 of the Republic of China, certified by the TOSHMS
• Obtained the Goal Achievement Certificate of the Cumulative Disaster-free Working Hours Luzhu III
Plant
• Obtained the Goal Achievement Certificate of the Cumulative Disaster-free Working Hours Hejiang II
Plant
Mainland China
• 100% obtained ISO 45001:2018 certification, and regularly verified by a third-party certification
agency every year
• Unimicron (Suzhou):
- Advanced Chemical Safety Management Unit, Suzhou Industrial Park Branch of Suzhou Public Security
Bureau
- Video Contest " I am a Safety Ambassador " - TOP 2, Suzhou Industrial Park High-Trade Zone Safety
Supervision Bureau
- Safety Production Social Responsibility Enterprise, Suzhou Industrial Park High-Trade Zone Safety
Supervision Bureau
- Security Management Model, Suzhou Industrial Park High-Trade Zone Safety Supervision Bureau
- The Class 5A for Labor Security Credit Unit, The Human Resources And Society Security Bureau of
Suzhou Industrial Park
• Unimicron (Kunshan):
- Kunshan Emergency Management Bureau ” Kunshan Industrial Enterprise Safety Improvement Award”
- Kunshan High-tech Zone Safety and Environment Bureau ” Kunshan High-tech Industrial Enterprise
Safety Improvement Award”
Unimicron is committed to providing its employees with a quality, safe, healthy and comfortable working environment, which includes production and non-production areas and routine and non-routine operations in employment sites under our purview, plus the operations of all external units (including food suppliers, raw material suppliers and contractors) entering Unimicron’ employment sites as well as facilities and equipment provided by external units operating in the premises of Unimicron plants.
Management Objectives
• Anticipate risks:Avoid accidents with source management (Equipment/Chemical Procurement
Safety)、construction safety、Maintenance、training、Employee incentive、security checks, etc.
• Continuous improvement:Develop OSH performance indicators.
• Compliance with regulations:To comply with OSH and Fire laws.
• All employee involvement:improvement proposal project for company-wise participation.
In order to enhance the operational efficiency of the occupational safety and health organization, in 2021, Unimicron established the occupational safety division, a first-level management organization under the Executive President. And set up relevant teams according to plan the safety and health management system, and support Improve management performance.
Occupational Safety Health management organization
Management Organization
All OSH management personnel in each of Unimicron facilities are full-time permanent personnel, and all Taiwan facilities have established OSH management units and personnel in compliance with “Occupational Safety and Health Act” and relevant regulations; the person in charge of each workplace and supervisors at all levels will direct and supervise the implementation of safety and health management matters according to their responsibilities and powers following the work items planned by the OSH management unit, and coordinate and guide the relevant personnel to implement. All workers in the Company perform related matters following the OSH management standards.
To cultivate OSH culture in the workplace, we not only input resources to comply with regulations, but set an Occupational Safety Officer in each unit in each plant to assist in advocacy and implementation of OSH activities, inspect related facilities and equipment, conduct training and related audits to facilitate communication between planning and execution. In 2022, there were 599 Occupational Safety Officers in Taiwan Facilities and Mainland China Facilities, 1 in 46 employees on average in Taiwan Facilities, and 1 in 55 employees on average in Mainland China Facilities.
Unimicron has established the OSH Committee and regularly holds committee quarterly meetings in Taiwan facilities and monthly meetings in Mainland China facilities. Both employer and employees participate in meetings, which involve the requirements of the “Occupational Safety and Health Act” such as communication, participation, consultation, and related matters. The ratio of the labor representatives in the committee is superior to regulatory requirements in Taiwan facilities.
Proportion of Labor Representatives
Plants |
Ratio of Labor Representatives |
Regulatory Requirements |
Shanying |
68% |
33.3% |
Hejiang |
47% |
33.3% |
Luzhu |
42% |
33.3% |
Hsinchu |
63% |
33.3% |
QunHong Technology Inc. |
55% |
33.3% |
Mainland China |
65% |
- |
Note: |
Unimicron promoteto improve and strengthen measure with OSH issue. The OSH funds are compared to 2021 and 2020, funds used have increased by 46%. In addition, the management of the plant determines the annual OSH project and based on the results of Hazard identification and risk assessment. Compared to 2021 and 2020, funds used have increased by 137%. Demonstrate Unimicron strengthen OSH’s environment and activity.
Note 1: We invested funds on the maintenance and inspection of hardware and facilities, the addition of
equipment, education and training, and the verification of the management system.
Note 2: Mainland China Fund (RMB) exchange rate is based on the average foreign exchange rate for
2014-2021 published by National Taxation Bureau of Taipei, Ministry of Finance. Converted to NTD at
4.3238.
2021 Funding Item
2021 OSH Training
Each year we set the annual OSH education and training plans for employees. Apart from physical courses, we also provide relevant courses on e-learning platform, enabling employees to study online. Attached is the OSH training in 2021:
Item |
Ten-minute Education and Training |
OSH officer Training |
New employees Training |
OSH on-the-job Training |
OSH Training |
Accident Case Advocacy |
ISO45001 Training |
License Training |
|
Taiwan |
Number of sessions |
513 |
139 |
357 |
62 |
38 |
327 |
7 |
41 |
Number of participants |
130,531 |
3,399 |
2,774 |
2,923 |
1,008 |
37,849 |
165 |
690 |
|
Number of hours |
22,190 |
3,092 |
16,539 |
6,228 |
2,154 |
11,025 |
990 |
3,577 |
|
Mainland |
Number of sessions |
91 |
16 |
167 |
15 |
38 |
13 |
3 |
50 |
Number of participants |
155,578 |
707 |
8,573 |
637 |
50,373 |
20,978 |
70 |
3,320 |
|
Number of hours |
26,448 |
850 |
28,159 |
1,099 |
51,183 |
1,049 |
827 |
3,816 |
|
Total |
Number of sessions |
604 |
155 |
524 |
77 |
76 |
340 |
10 |
91 |
Number of participants |
286,109 |
4,106 |
11,347 |
3,560 |
51,381 |
58,827 |
235 |
4,010 |
|
Number of hours |
48,638 |
3,942 |
44,698 |
7,327 |
53,337 |
12,074 |
1,817 |
7,393 |
Unimicron follows Taiwanese law and provides the contractor training for all external manufacture (including caterer supplier, raw material and contractor). We expound on Unimicron contractor working regulations to all manufactures and make their know work risks.
Year |
Item |
Taiwan |
Mainland China |
Total |
2019 |
sessions |
148 |
19 |
167 |
participants |
3,310 |
474 |
3,784 |
|
2020 |
sessions |
180 |
17 |
197 |
participants |
5,738 |
2,961 |
8,699 |
|
2021 |
sessions |
248 |
17 |
265 |
participants |
6,445 |
994 |
7,439 |
Unimicron provides employees with safe machine equipment, from design, procurement, installation, safety inspection, operation safety management and replacement and scrapping, etc., to avoid accidents.
Design, Procurement Specifications
The company has set safety specifications for new machines, equipment manufacturers need to meet the specifications, the labor safety office will conduct safety matters review, if there is any discrepancy, it needs to be improved, before procurement.
Installation Requirements
• Move in:Equipment manufacturers/installers, in
accordance with the company's safety regulations.
• Equipment Assembly:According to the implementation
of the contractor management measures, the authority and responsibility department shall conduct
inspections before, during and after installation to ensure compliance with various safety requirements
Safety Inspection
According to the safety specifications of the new machine, the labor safety room and the equipment department jointly carry out safety inspection, and when there are non-conformities, the equipment manufacturer is required to improve within a time limit, and the machine can be handed over for acceptance only after the re-inspection is passed.
Operation Safety Management
• When the machine is running, personnel must wear corresponding personal protective equipment according
to SOP.
• All safety interlocks and detection instruments must be tested and recorded regularly.
• Implement Lock Out & Tag Out: Equipment must be marked in repair and maintenance, and the power source
switch/valve should be locked with a lock to block and shut off the power source to ensure operational
safety.
• Safety Inspection:Irregular on-site safety inspections are conducted by the labor safety office, supervisors at all levels of the factory and occupational safety offices.
Replacement and Scrapping of Machine Equipment
• Replacement and scrapping:the machine is scrapped,
the stop is posted to be disposed of, and the relevant electricity, chemicals and other supply and waste
pipelines are blocked and locked.
• Equipment disassembly:Before the equipment is
disassembled, it is confirmed that the water, electricity, gas and waste have been blocked, and the
dismantler shall carry out the dismantling operation in accordance with the contractor's management
measures.
• Move out:The scrapped equipment is handed over to
the contractor with a qualified license and implemented in accordance with the relevant regulations of
the company.
In order to strengthen the safety management of chemical operations in the factory area, Unimicron has formulated the "Chemical Management of standard" to regulate the safety standards of each factory's chemicals from purchase, discharge, handling, disposal, use, storage, labeling and chemical distribution system.
Control Mechanisms |
Introduction |
Chemical
Risk |
• Unimicron checks to identify all chemicals used, comparing the "Priority
Management Chemicals (Announcement 1,148 in 2021)" and "Regulated Chemicals
(Announcement 23 in 2021)" announced by the government according to the law. The
facilities report to the government annually. |
Tanker Filling |
• Set up the electric pump with independent power control. When encountering
abnormal conditions, the interlock device can be activated to cut off the power
supply. |
Chemical Distribution System in manufacture for new facility |
• An automatic drug supply system is set up in the manufacturing area, and volatile
chemicals are designed with sealed and full cover cabinets to avoid employee contact
and reduce accidents. Such as liquid dumping, musculoskeletal or splashing when
colleagues carry or add chemical. |
Workplace Monitoring |
• In order to ensure the work safety of employees, we implement the workplace monitoring plan every six months once in accordance with laws and regulations. |
Health examination of employees |
• Regularly provide employees with general health examination and specific health examination, and provide reports to employees. |
Personal protective equipment |
• In accordance with international standards or national CNS inspection standards,
the review specifications and standards for various types of personal protective
equipment are formulated. Evaluate comfort and suitability of use for personal
protective equipment items. |
Detection Alert |
• Install fixed gas detectors and alarm devices in specific workplaces to ensure the
safety of employees in the workplace. |
Chemical Distribution System in manufacture for new facility (CDS)
There were three fire accidents happened in UNIMICRON recently. Among them, the fire at China Plant on September 7th in 2020 and Taiwan Plant on February 4th in 2021 were both caused by improper hot work control. Moreover, in the fire at Taiwan Plant on October 28th in 2020, the investigation report from local AHJ showed that it was likely caused by the problem with exhaust system of the manufacturing process. In response to these three fire accidents, to ensure the fire safety, the company proactively develop relevant countermeasures, regularly track and review the improvement, strengthen the organizational functions of occupational safety and fire protection, enhance the communication channel with insurance companies or external experts, intensify the fire risk control mechanism, and increase the emergency response capabilities.
Summary For Critical Strategies:
Item |
Control Mechanism |
Execution Strategies |
Organization Structure |
Strengthen Safety Functions and Enhance Speed of Emergency Response |
1. Adjust Occupational Safety unit to the 1st level in organizational structure,
which is from ”section” to “division”. |
Hire External Experts to Reduce Risks and Hazards and Enhance Emergency Response Capabilities |
1. Hire external consultant to guide and advise on emergency response plans and
response practices. |
|
Fire Safety and Loss Prevention |
Fire Prevention |
1. Strengthen the safety interlock and overheat protection mechanism of oven and wet
process (including electric heating). |
Early Detection |
1. Install the air-sampling type smoke detection system in high-risk areas. |
|
Fire Spread Prevention |
1. Adopt an independently dedicated heat exhaust duct and use metal materials. |
|
Fire Fighting and Evacuation |
1. Protection with automatic fire extinguishing systems in high-risk areas. |
Emergency Response Flow
There are three stages in Fire, Explosion, Chemical Leakage Emergency Response Operations, please see
below for general introduction.
• The Zero Stage (Notification Response):Call, report
and respond through the accident notification process when people discover abnormal conditions or the
activation of fire detectors.
• The First Stage (Instant Search Response): When the
disaster occurs in one area, and the unit of abnormal area (including firefighting team) and the
competent authority are called and notified by the witness to conduct timely search and initial rescue.
Training
Each plant has established an Emergency Response Team (ERT), to effectively improve the responders’
on-site search, emergency response, fire-fighting equipment suit and self-contained breathing apparatus
(SCBA) wearing, the use of fire hose nozzles, and the response, decision-making and dispatching
capabilities. Both plant commander and ERT must finish the relevant professional training
courses.
• Standardization on emergency response equipment and fulfillment of regular inspection.
• Establish Emergency Response Team and take refresher training.
• Comprehensively enhance the disaster searching and rescue capabilities.
• Strengthen the emergency decision-making competency of commanders.
Emergency Drill
• Emergency Response Drill::The company implements the
self-guard fire protection grouping in accordance with national regulations and the company's emergency
response operations, and conducts the emergency response evacuation and drills biannually, including
disaster scenario simulation, enhancement of logistics support capabilities, the wearing familiarity of
emergency response equipment.
• Emergency Evacuation::To evacuate people who are not
the emergency response team to a safe place in the shortest time, this could avoid being affected in
case of disaster extension and even influence the rescue. When people move to the assembly point, the
number of personnel must be verified and ensure all internal/ external personnel must be at the safe
place.
Unimicron Technology Group for the management of contractors in accordance with the relevant
requirements of the Occupational Safety Law, from the training of contractors before entering the
factory, qualification review, confirmation on before and after construction operations, and evaluation
of contractors that meet all the requirements of various laws and regulations. To lessen the risk of
construction projects.
1.Description of the Contractor's entry and exit operation
procedures:According to the "Administrative Regulations on Contractors", contractors are
required to complete contractor education and training and submit relevant materials before entering the
factory before they can obtain the Group's Contractor Qualification Certificate. According to the
"Management Procedures for Contractors" and "Administrative Measures for Contractors", the factory
supervisors must complete the on-site construction safety notice (including the dangerous work permit),
and the safety and health agreement organization meeting minutes and other documents before leading the
contractor into the factory.
The process of entering and leaving the factory for Contractors
2.Application for Hazardous Work:The factory area
manages high-risk related operations, including through the control of the permit system, so that the
Check beforehand, prepare safety facilities, and complete the inspection after the work is completed, so
as to prevent safety risks and avoid any accidents.
2-1.Formulate Risk Classification
Management for Hot Work:According to the supervision of the hot tool in the factory, the
company follows the list of risk classification control specifications for hot work,, together with the
unit supervisor, and factory supervisors and factory workers are at the construction site, Confirm
before carrying out secondary hot work, After confirming consent to hot work, Sign on the hot work
permit to confirm, The contractor enables hot work to be carried out.
List of Risk Classification Control Regulations for Hot Work
Risk |
Hot tool |
Contractor's
Site |
Factory supervisor |
section supervisor |
being
constructed |
Minister |
factory supervisor |
factory worker |
high |
Electric welding, gas welding, argon welding or other tools with similar risks. |
A |
A |
C |
C |
- |
C |
D |
middle |
Gas torches, blowtorches, grinding wheels, grinders or other tools of similar risk. |
A |
B |
C |
C |
C |
- |
D |
Low |
Plastic welding or other tools with similar risks. |
A |
B |
- |
C |
- |
- |
D |
Remark |
1.Do not code : |
3.Contractor's Safety Operation Inspection:Perform
safety and health inspections, audits and records of contractors' operations in the factory from time to
time. If any deficiencies related to contractors are found, it will be recorded in the contractor's
operation inspection record sheet. If the hot work is performed in the factory, there is also a
supervisor inspection record sheet for the contractor's hot work operation, so as to implement the
management and control of the contractor's inspection work.
4.Contractor Evaluation Work Specification:In response to the implementation of the group's occupational safety and health system, it is planned to conduct a survey of "Occupational Safety and Health Management Evaluation" for contractors to audit the effectiveness of each contractor's cooperation in implementing occupational safety and health management system activities and various construction safety, The contractors are graded as A, B, C and D according to their scoring criteria. Unqualified manufacturers are not allowed to be included in the list of qualified suppliers.
In order to enhance the participation of the employees and to deepen the important concept of occupational safety and health, the mechanism has been set up to encourage employees to participate in the company's safety activities actively. The list of the safety activities in Unimicron is as follows. According to the participants in the activity, it can be divided into competitions of Facilities/offices.
|
Item |
Introduction |
For Employees |
Occupational Safety and Health Proposal Improvement Activities |
1. Use E-system (workflow), and both everyone can participate. |
Questionnaire for Safety News and Rewards |
1. Promote and upload safety news articles every month. It is implemented in the
form of E-combination with multimedia. |
|
Activities of Zero accident |
1. Zero accident is a belief, change, and achieve, combined with supervisor support
and participation of full employees. |
|
EHS Month |
1. Since 2004, we have held the Environment, Health, Safety Month (EHS Month) event
in the third quarter of each year. The participation from Taiwan Facilities and
Mainland China Facilities, and the topic of EHS Month is covered Safety,
Environmental and Health. |
Besides OSH management of daily check and project check. Unimicron promotes program check and internal auditing system in 2022. The project check including OSH manage, fire facilities, emergency equipment, accident cause improvement and the OSH internal auditing run in year and rating performance basis the audit result, accident and the other activity, it is for the OSH division to regular implement. According to OSH division check and audit result, to assist the plant find out the shortcomings and weakness and make improvement. Attached is the OSH division promote check/audit project in 2022:
Check/Audit Item |
Implement Content |
Implementation Frequency |
Fire Facilities Check |
Fire facilities and Emergency dynamo feature to confirm |
Six months of once |
Emergency Equipment Check |
Emergency equipment set up completeness and function to confirm |
Six months of once |
OSH manage Check |
Promote project and accident
improvement expand to each plant situation to |
Quarterly of once |
The OSH Internal Auditing |
The plant situation of OSH by four aspect to confirm |
Annually of once |
Unimicron has formulated management procedures for occupational safety incidents, there are regulations
at all stages from notification, emergency response, investigation, review, prevention of recurrence and
parallel deployment, to reduce and prevent the recurrence of similar incidents.
• Accident Classification:False alarm, minor, average,
major accidents
• Accident Notification:Immediately report and convey
accident information and records
• Accident Investigation:Collect accident information,
review and analyze the causesof accidents
• Prevention and Improves:
- Formulates corrective and preventive improvement measures, risk assessment, and parallel deployment of
each plant.
- Complete improvements within the specified date and track the implementation of the improvement
measures.
• Effect Confirmation:Confirm the results and
effectiveness after implementation.
• Files Archived:The accident investigation report is
closed and filed after improvement measures completed.
The 2021 Disabling Injury SR decreased by 42% compared with 2020 and the Disabling Injuries FR increased by 27% compared with 2020, the main reason for the increase was that employees’ insufficient safety awareness had caused many minor injuries. In the comprehensive prevention of occupational accidents, in addition to continuously improving safety protection and strengthening the inspection mechanism, we will deepen the safety culture and continuously improve performance through the participation of all employees.
Year |
Disabling Injury Frequency Rate (FR) |
Disabling Injury Severity Rate (SR) |
||||
Employees in |
Employees in |
Employees in |
Employees in |
Employees in |
Employees in |
|
2018 |
0.76 |
0.79 |
0.74 |
6 |
7 |
5 |
2019 |
0.95 |
0.96 |
0.94 |
11 |
6 |
17 |
2020 |
0.99 |
1.28 |
0.68 |
21 |
17 |
24 |
2021 |
1.26 |
1.92 |
0.65 |
12 |
14 |
11 |
Note: |
Occupational accidents in Taiwan
Occupational accidents in Mainland China
In terms of OSH management, besides our strict internal management, Unimicron also actively participates in OSH activities of external, private organizations, hoping to contribute to the promotion of OSH in the industry.
Since 2013, Unimicron serves as the convener of the OSH Committee of the TPCA to assist in relevant guidance, as well as discussion and implementation of relevant plans or projects of the PCB industry. In 2021, Unimicron assisted the North District Promotion Association of the TOSHMS to compile the "Enterprise Epidemic Prevention Management Case Manual II", and assisted in project execution, observation and learning activities, etc. In the same year, the Company continued to serve as the promotion officer of the North District Promotion Association of TOSHMS to promote and improve the excellence of the industry’s OSH culture through experience sharing and exchange.
To improve the domestic occupational safety standards and assist the public sector to promote OSH, since 2015, Unimicron has continued to participate in the SME Counseling Volunteer Program of the OSH Administration, Ministry of Labor, to assist the improvement of on-site OSH (including chemical management) and the upgrade of the OSH management systems in small and medium-sized enterprises. In 2021, in cooperation with the Ministry of Labor’s guidance of the SMEs to assist small and medium-sized enterprises to establish occupational safety and health management systems for a total of 4 sessions. By the end of 2021, Unimicron had invested a total of 17 people in the volunteer counseling project and assisted in 89 counseling visits.
2021Achievements |
|
Taiwan Printed Circuit Association (TPCA) |
• 3 Safety Working Group and Environmental Safety Committee Meeting |
North District Promotion Association of the TOSHMS |
• 2 officer meetings |